Conveyors
Gravity Feed Conveyors
Gravity Feed Conveyors
We offer a wide range of gravity conveyors, ranging from a simple light duty model, up to a heavy duty range.
Conveyors can be supplied as any combination of fixed sections or mobile units (expandable or telescopic), depending on application.
With a choice of both plastic & steel rollers, and skate wheels for light duty systems, and a wide range of accessories Merlin can implement any conveyor system to meet exacting customer requirements.
Fixed Gravity Track
The quiet running fixed gravity track system provides the means of transporting loads of up to 50kg per metre (33 lb per foot). The system is available with a choice of 3 track widths and 3 roller pitches, giving complete flexibility to suit any application.
As well as the wide range of sizes, the system is available with high-impact plastic rollers, plastic "skate" wheels or extra heavy duty steel rollers. Exceptionally low inertia in the design means that big gradients are not needed for the system to function efficiently.
With a choice of steel or aluminium frames, 45 and 90 degree bends, epoxy coating, stainless steel bearings, side rails and scissor-jack height adjustment you can specify a Kaybe gravity track for virtually any application.
Telescopic Gravity Roller Track
The Telescopic Gravity Roller Track is designed for loading or unloading at variable distances, and as such is ideal for transferring loads between vehicles, or for use in warehouse and production areas.
Available in two standard widths, 450mm (18") and 600mm (24"), the track is capable of carrying loads up to 50kg per metre (33lb per foot). This unit can be supplied in 2-, 3- or 4-section versions. An ideal extension to any Kaybe conveying system, the telescopic unit has scissor-jack adjustable height 'H' section supports and heavy-duty castors.
An important design feature is the use of steel rollers where force will most be experienced, at the ends of sections, thus reducing wear & tear.
| Number of track Sections | Length of Conveyor | Overall Width | ||
| Closed | Extended | 5 Series | 6 Series | |
| 2 | 3.5 metres | 6.0 metres | 490mm | 640mm |
| (11' 6") | (19' 9") | (1' 7") | (2' 1") | |
| 3 | 4.0 metres | 9.5 metres | 490mm | 640mm |
| (13' 2") | (31' 2") | (1' 7") | (2' 1") | |
| 4 | 4.5 metres | 12.0 metres | 490mm | 640mm |
| (14' 9") | (39' 4") | (1' 7") | (2' 1") | |
Heavy Duty Gravity
The heavy duty gravity roller was specifically designed to meet the specialist needs of the Woodworking & Panel Industry and other high specification applications.
Comprising steel rollers fitted with high quality precision bearings, mounted in robust angle sideframes, and complemented by a wide range of Support Stands, Turntable Units and Mobile Trolleys.
Available in a wide range of widths and roller pitches, the Kaybe range offers a high specification/low cost solution to most requirements.
Please call 0845 124 9955 for the latest prices and information or use the Contact Us form if outside UK Office Hours
Lorry Loaders and Unloaders
Lorry Loaders and Unloaders
Merlin supplies a wide range of mobile vehicle loaders & telescopic boom Dock loaders to suit all types of applications.
Which a choice of 3 standard belt widths, and a varied combination of infeed and main boom lengths, the correct model can be defined for all applications. In addition, made to measure units can be manufactured to customers individual requirements.
Health and safety features common to all the range include finger guards, a mushroom headed stop button and a specially designed machine drum, smaller than the belt width, so that fingers cannot be trapped easily.Each model is rated to carry 100Kg per metre (67 lb per foot) with a maximum spread load of 350kg (770 lb). power is supplied by a fixed-speed 1/2HP single-phase 240V AC motor, controlled via Forward/Stop/Reverse controls located on the main chassis. Other options are available on request.
In vehicle loading applications an optional gravity expandable "tongue" accessory can be attached to the end of the main boom, giving access deep inside the vehicle. Other accessories available for this range include adjustable side guards, hydraulic infeed table lifts and electro-hydraulic controls.
Mobile Loaders
The standard range of Mobile Powered Loaders which includes 45 permutations -can be supplied with an epoxy resin finish or food grade belt for food handling applications.
Vehicle & Tongue
The Penetrator is a vehicle loader, which has a special telescopic belt allowing loading or unloading to take place with continual adjustment of penetration depth.
The Penetrator is designed to handle loads weighing as much as 5OKg per metre (331b per foot), on its 600mm (24") wide belt, and is normally supplied with a fixed speed single-phase 1 HP motor. The standard motor drives the belt at 21 metres (70') per minute and is designed to start under full load if needed. An optional variable-speed drive controller is also available.
Because of its compact design, the Penetrator can be moved and stored by one person, when not in use. This is made easy by the four 200mm (8") heavy- duty lockable nylon castors. The single- phase drive motor can be plugged into a normal 240VAC 13A socket.
The Maxi-Penetrator is a mobile vehicle loader, which incorporates a flexible telescopic continuous-belt system. Controls located at each end allow loading or unloading to be undertaken with continuous adjustment to penetration up to 10 metres inside the vehicle.
Dockloaders can be fixed or mobile and conform to stringent safety standards. Robust and reliable the Dockloaders will start fully loaded with controls & emergency stops at either end.
Benefits
- British made
- Conforms to stringent safety standards
- Controls/emergency stop at either end
- Made with Kaybe experience
- Will start under full load
- Fully counter balanced/cantilevered
- robust and reliable
- Fixed or mobile
- High level chassis
- Variable speed
- Motorised hydraulic height adjustment
- Manufactured in customers colours
- Droop snoot, ski jump, parcel counters, etc.
- Service/maintenance contracts
Please call 0845 124 9955 for the latest prices and information or use the Contact Us form if outside UK Office Hours
Powered Conveyors
Powered Conveyors
Mobile powered loaders are ideally suited for a wide range of applications. The standard range includes 45 permutations of conveyors, in addition any unit can be supplied with an epoxy resin finish and food grade belt for food handling applications.
Health and Safety features common to all the range include finger guards, a mushroom-headed stop button and a specially designed machine drum, smaller than the belt width, so that fingers cannot be trapped easily.
Each model is rated to carry 100Kg per metre (67 lb per foot) with a maximum spread load of 350Kg (770 lb). Power is supplied by a fixed-speed 1/2HP single-phase 240V AC motor, with an optional 3 phase motor available at no extra charge. Other options are available on request.
In vehicle loading applications an optional gravity expandable "tongue" accessory can be attached to the end of the main-boom, giving access deep inside the vehicle. Other accessories available for this range include adjustable side guards, hydraulic infeed table lifts and electro-hydraulic controls.
Power Belts
Powered Belt systems can be supplied in virtually any configuration to suit specific applications and are ideal for general-purpose use or available in food quality finish.
Standard widths are 300mm, 450mm and 600mm with up to 1000mm available to order.
All belts can be supplied with a choice of finish including plain, grip face for inclines and food quality. Additionally all belts can be vulcanised endless if required, otherwise our standard fasteners in metal or stainless steel are used. The steel frame sections are electrically welded and bolted, with a variety of supports available giving complete versatility.
Power is provided by single or 3 phase electric motors, available for most AC voltages, with fixed speed roller chain drive or variable speed gears.
Starters, reversing starters, remote controls, electromagnetic brakes and emergency stops are all available to suit the customers particular needs.
All exposed drives and drums are protected bv metal guards to comply with the latest safety regulations. Adjustable or fixed side guides are also available in steel or stainless steel.
All Powered Belt systems can be arranged horizontally or inclined, and integrated into other types of conveyancing to form a complete handling system.
Powered Roller Conveyors
Lineshaft driven rollers are based on a unique polyurethane belt and roller principle, giving an inherent accumulation characteristic. The modular design enables complex systems to be achieved both quickly and cost effectively
Chain driven roller conveyors are capable of conveying loads up to 1500 kg, and offer an efficient solution to any pallet handling scenario.
Zero Line Pressure conveyor systems are also available for those applications where delicate handling and/or accurate positioning of items are required.
Please call 0845 124 9955 for the latest prices and information or use the Contact Us form if outside UK Office Hours
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